Purpose

The Lead Mechanic is responsible for leading day-to-day mechanical work on aircraft undergoing maintenance, modifications, or VIP/VVIP interior completions. This position ensures quality workmanship, on-schedule task execution, and compliance with FAA regulations and company standards. The Lead Mechanic provides hands-on support and technical direction to a team of mechanics, coordinates with engineering and planning, and helps maintain workflow and accountability across assigned projects.

Essential Job Functions

• Perform and lead aircraft mechanical installations, removals, inspections, and repairs in accordance with engineering documentation, OEM manuals, and FAA regulations.
• Guide and mentor junior mechanics in proper techniques for drilling, riveting, sealing, hardware installation, structural fitting, and reassembly.
• Coordinate daily work assignments with the Crew Chief or Supervisor, ensuring accurate labor tracking and adherence to production schedules.
• Interpret engineering drawings, work instructions, and modification packages to ensure accurate task execution.
• Perform quality checks on completed work, ensuring compliance with workmanship standards and aviation regulations.
• Support troubleshooting and resolution of mechanical discrepancies, collaborating with Engineering and Quality Assurance.
• Maintain accurate records of work performed, parts installed, and sign-offs in accordance with company procedures and regulatory requirements.
• Promote a culture of safety and accountability by enforcing proper tool usage, PPE, FOD control, and hazard reporting.
• Participate in shift turnovers, team meetings, and daily status reviews to communicate progress, concerns, or changes.
• Assist with the onboarding and training of new mechanics and apprentices.
• Act as liaison between shop floor and leadership to report material needs, labor concerns, or technical roadblocks.

Minimum Qualifications or Experience

• High school diploma or GED required.
• 5+ years of hands-on experience in aircraft maintenance, modification, or completions.
• Familiarity with VIP or business jet platforms (e.g., Gulfstream, Boeing BBJ, Airbus ACJ) preferred.
• Experience reading and interpreting engineering drawings, STCs, and OEM maintenance documentation.
• Working knowledge of FAA Part 145 Repair Station procedures and applicable aviation regulations.

Preferred Qualifications or Experience

• FAA Airframe & Powerplant (A&P) Certificate or eligible for Repairman Certificate under company roster.
• Experience in large cabin aircraft interiors and structural installations.
• Prior leadership or team lead experience in a production or maintenance environment.
• Proficiency with maintenance tracking systems, work order software, or ERP tools.

Supervisory Responsibilities

• This role does not include formal supervisory authority but provides day-to-day task direction and mentorship for assigned mechanics.
• Works closely with Crew Chiefs and Supervisors to coordinate labor, schedules, and task completions.

Knowledge, Skills, and Other Attributes

• Strong mechanical aptitude and deep understanding of aircraft systems, structures, and interior installations.
• Ability to lead by example and foster a productive, safety-first work culture.
• Skilled in interpreting blueprints, drawings, and technical manuals.
• Excellent communication and organizational skills.
• High attention to detail and quality of workmanship.
• Ability to multitask and prioritize work in a dynamic environment.
• Comfortable working in elevated positions, confined spaces, or on aircraft stands.
• Reliable, professional, and committed to continuous improvement.

Travel

Travel is not typically required for this position but may occur occasionally for offsite support or training.

Other Duties

Please note this job description is not intended to cover or contain a comprehensive listing of all activities, duties, or responsibilities that are required. Duties and responsibilities may change at any time with or without notice to support operational needs.

Working Conditions

• Work is performed in aircraft hangars, maintenance bays, and onboard aircraft.
• Frequent standing, kneeling, lifting (up to 50 lbs), and climbing required.
• Exposure to elevated platforms, noise, industrial equipment, and temperature fluctuations.
• PPE must be worn as required, and all company and OSHA safety guidelines must be followed.
• Overtime, weekend, and shift work may be required to support program schedules.